GENIUS ACADEMY FOR SUSTAINABILITY

Operational Transformations

Diagnosis ANd Foundation

As-Is" Study & Gap Analysis KPI Baselining (Utilization, UKG, Waste) Formation of "Excellence Steering Committee"

Visual Factory & 5S

• Shop floor 5S implementation (Cleaning, Sorting)
• Visual Management (Production Boards)
• Red-tagging unnecessary inventory

Asset Care (TPM)

Autonomous Maintenance (CLIT - Cleaning, Lubing, Inspection, Tightening)
• Focus: Ring Frames & Auto-Coners

Process & Quality

Standardization of Piecing methods
• Optimization of speed vs. breakage rate
• Waste segregation analysis

Manpower Productivity

• Standardization of Piecing methods
• Optimization of speed vs. breakage rate
• Waste segregation analysis

Sustainment & Audit

• Shop floor 5S implementation (Cleaning, Sorting)
• Red-tagging unnecessary inventory
• Internal Audit mechanism launch
• "Best Shift" awards
• Handover to internal team

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